Hydraulic Pumps are used in hydraulic drive systems for excavators and can be hydrostatic or hydrodynamic.
Hydrostatic pumps are positive displacement pumps while hydrodynamic pumps can be fixed displacement pumps, in which the displacement (flow through the pump per rotation of the pump) cannot be adjusted, or variable displacement pumps, which have more complicated construction that allows the displacement to be adjusted.
Types Of Hydraulic Pumps For Excavators
Gear pumps (with external teeth) (fixed displacement) are simple and economical pumps. The swept volume or displacement of gear pumps for hydraulics will be between about 1 cm3 (0.001 liter) and 200 cm3 (0.2 liter). They have the lowest volumetric efficiency of all three basic pump types (gear, vane and piston pumps). These hydraulic pumps for excavators create pressure through the meshing of the gear teeth, which forces fluid around the gears to pressurize the outlet side. For lubrication, the gear pump uses a small amount of oil from the pressurized side of the gears, bleeds this through the (typically) hydrodynamic bearings, and vents the same oil either to the low pressure side of the gears, or through a dedicated drain port on the pump housing. Some gear pumps can be quite noisy, compared to other types, but modern gear pumps are highly reliable and much quieter than older models. This is in part due to designs incorporating split gears, helical gear teeth and higher precision/quality tooth profiles that mesh and enmesh more smoothly, reducing pressure ripple and related detrimental problems. Another positive attribute of the gear pump, is that catastrophic breakdown is a lot less common than in most other types of hydraulic pumps. This is because the gears gradually wear down the housing and/or main bushings, reducing the volumetric efficiency of the pump gradually until it is all but useless. This often happens long before wear causes the unit to seize or break down.
Rotary vane pumps
Rotary vane pumps (fixed and simple adjustable displacement) have higher efficiencies than gear pumps, but are also used for mid pressures up to 180 bars in general. Modern units can exceed 300 bars in continuous operation, although vane pumps are not regarded as “high pressure” components. Some types of vane pumps can change the centre of the vane body, so that a simple adjustable pump is obtained. These adjustable vane pumps are in general constant pressure or constant power pumps: the displacement is increased until the required pressure or power is reached and subsequently the displacement or swept volume is decreased until an equilibrium is reached. A critical element in vane pump design is how the vanes are pushed into contact with the pump housing, and how the vane tips are machined at this very point. Several type of “lip” designs are used, and the main objective is to provide a tight seal between the inside of the housing and the vane, and at the same time to minimize wear and metal-to-metal contact. Forcing the vane out of the rotating center and towards the pump housing is accomplished using spring-loaded vanes, or more traditionally, vanes loaded hydrodynamic ally (via the pressurized system fluid).
Screw pumps (fixed displacement) are a double Archimedes’ screw, but closed. This means that two screws are used in one body. The pumps are used for high flows and relatively low pressure (max 100 bar). They were used on board ships where the constant pressure hydraulic system was going through the whole ship, especially for the control of ball valves, but also for the steering gear and help drive systems. The advantage of the screw pumps is the low sound level of these pumps; the efficiency is not that high.
The major problem of screw pumps is the hydraulic reaction forces which is transmitted axially opposed to the flow direction,
there are two ways to overcome this problem:
- put a thrust bearing beneath each rotor.
- make a hydraulic balance with directing a hydraulic force to a piston under the rotor.
Types of screw pumps:
- single end.
- double end.
- single rotor.
- multi rotor timed.
- multi rotor untimed.
Bent axis pumps
Bent axis pumps, axial piston pumps and motors using the bent axis principle, fixed or adjustable displacement, exists in two different basic designs. The Thoma-principle (engineer Hans Thoma, Germany, patent 1935) with max 25 degrees angle and the Wahlmark-principle (Gunnar Axel Wahlmark, patent 1960) with spherical-shaped pistons in one piece with the piston rod, piston rings, and maximum 40 degrees between the driveshaft centerline and pistons (Volvo Hydraulics Co.). These have the best efficiency of all pumps. Although in general the largest displacements are approximately one litre per revolution, if necessary a two-liter swept volume pump can be built. Often variable-displacement pumps are used, so that the oil flow can be adjusted carefully. These pumps can in general work with a working pressure of up to 350–420 bars in continuous work.
Axial piston pumps swash plate principle
Axial piston pumps using the swash plate principle (fixed and adjustable displacement) have a quality that is almost the same as the bent axis model. They have the advantage of being more compact in design. The pumps are easier and more economical to manufacture; the disadvantage is that they are more sensitive to oil contamination.
Radial piston pumps
Radial piston pump are used especially for high pressure and relatively small flows. Pressures of up to 650 bar are normal. In fact variable displacement is possible. These hydraulic pumps for excavators are designed in such a way that the plungers are connected to a floating ring. This floating ring can be moved horizontally by a control lever & thus causes an eccentricity in the centre of rotation of the plungers. The amount of eccentricity can be controlled to vary the discharge. The suction & discharge can be totally reversed seamlessly by shifting the eccentricity to the opposite side. Hence both quantity & direction can be varied in a radial piston pump, just as in the Swash plate pump.
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